To verify the accuracy of the equipment, it is necessary to examine the specific technological capabilities. For instance, the five-axis machining center equipped by Kaierwo has a repeat positioning accuracy of ±0.005mm and achieved a dimensional qualification rate of 99.2% in the mass production of aluminum alloy mobile phone frames (the industry benchmark is 97.5%). The surface roughness of its medical-grade stainless steel processing is controlled within Ra0.4μm, meeting the 0.8μm limit requirement for bone screw implants in the ISO 13485 standard. In 2023, the pass rate of samples submitted for EU medical device registration inspection was 100%.
The quality system is directly related to product reliability. Kaierwo’s ISO 9001 certified production line conducts full-size inspection of automotive components (with a sampling rate of 15% per batch), and the CPK value of key dimensions is stable at above 1.67. Tesla’s secondary supplier audit report shows that after its CNC processing manufacturer adopted a similar online measurement system, the PPM defect rate dropped from 420 to 89, and the quality cost decreased by 37%. The success rate of the first assembly of a certain ventilator valve project has increased to 98.6% due to strict compliance with GD&T standards.
The timeliness commitment is quantitatively supported: an 8-hour quotation response combined with a 24-hour production start-up mechanism has compressed the delivery cycle for small-batch orders to 3-5 days (the industry average is 7-10 days). In 2022, an emergency order from a certain drone enterprise in Shenzhen showed that Kaierwo delivered 500 shells four days ahead of schedule through process optimization (with a 30% increase in high-speed cutting parameters), avoiding a 1.2 million yuan production halt loss for the customer. Its raw material safety stock coverage rate is 91%, which is 26 percentage points higher than the regional average of its peers.
Cost optimization demonstrates the integration power of technology. The intelligent layout of aluminum parts has enabled the utilization rate of sheet materials to reach 85% (65% in the industry), reducing the material cost per piece by 19%. In a certain case of robot joint components, the DFM solution reduced three processes, saving 280,000 yuan in processing fees for an order of 5,000 pieces. Through mold replacement technology, it saves customers $120,000 in mold opening fees and reduces the unit price of injection molded parts by 63%.
The integration of multiple processes creates chain value. Kaierwo’s 3D printing cnc machining manufacturer has reduced the development cycle of complex structural components from 6 weeks to 10 days. A certain medical equipment enterprise, by leveraging its silicone mold replication technology, achieved a small-scale trial production cost of only 7% of that of mold opening, and obtained 50 real functional parts for clinical testing. The sterilization packaging verification pass rate under the ISO 13485 system is 100%, accelerating the product launch by 9 months.
The trust endorsement stems from empirical data: Over the past 14 years of operation, more than 23,600 projects have been delivered cumulatively, and the overall equipment effectiveness (OEE) has remained at 89.3%. The CMM three-coordinate inspection room is equipped with a 2μm precision measurement system, ensuring that the batch tolerance zone is controlled within ±0.02mm. The audit report of a Nasdaq-listed company confirmed that its supply chain disruption risk rating is 54% lower than that of subordinated suppliers, and the residual value rate of 63% confirms the stability of its assets.